Call for a Technical Consultancy- Unipak Tissue Mill Division - TESSA | Energy Transition, Sustainable Inclusive Economic Growth In Lebanon

Context & Background

Berytech is a leading organization in the Entrepreneurial Ecosystem in Lebanon, that aims to provide a conducive environment for the creation and development of startups, through incubation, business support, counseling, funding, networking, and company hosting, hence taking part in the economic revival of the country, participating in wealth and job creation, and retaining graduates and high-level skills in Lebanon.  

About TESSA Project

The TESSA Project focuses on enhancing economic performance while championing sustainability. With participating SMEs in sectors such as food processing, healthcare, hospitality, media, and manufacturing, TESSA empowers organizations to embrace green transformation and circular economy practices, creating ripples of positive change across sectors.

https://berytech.org/programs/tessa/Background

Reducing the need to burn material for energy (reducing costs) by integrating two-layer solution of energy recovery and exchange:

• From excess steam water (Steam-Water HE) (HRboiler)
• From condensate water (Water to water heat exchanger) both contributing towards our feedwater loop

Scope of Work

The consultant will be responsible for the following tasks:

• System Assessment and Analysis
  • Conduct an on-site assessment of the existing HFO mounted on boiler water  closed loop and associated cooling systems.
  • Analyze current thermal performance, identifying inefficiencies and potential improvements.

• Design and Engineering
  • Develop customized heat-exchanging system designs for the 3-10 MW HFO mounted on boiler water  closed loop.
  • Ensure that designs are aligned with operational requirements, environmental conditions, and international standards.
• Implementation Planning and Supervision
  • Prepare a detailed implementation plan, including specifications for equipment, materials, and installation processes.
  • Supervise the installation, integration, and commissioning of the heat-exchanging systems.
• Testing and Validation
  • Conduct performance tests post-installation to verify the efficiency and reliability of the new systems.
  • Identify and resolve any issues during the testing phase to ensure optimal functionality.
• Training and Documentation
  • Provide training for Unipack Tissue Mill personnel on system operation and maintenance.
  • Deliver comprehensive technical documentation, including system manuals and maintenance guidelines.

Deliverables

The consultant will provide the following deliverables

• Deliverable 1: System Assessment Report
  • Detailed report on the existing system’s performance, inefficiencies, and recommended improvements.
• Deliverable 2: Heat-Exchanger System Design Package
  • Complete set of design documents, including system schematics, technical drawings, and engineering specifications.
• Deliverable 3: Implementation and Testing Report
  • Report on the installation process, commissioning outcomes, and performance testing results.   
• Deliverable 4: Training and Documentation Package
  • Training materials and operational manuals for the new heat-exchanging systems.
  • Final project report summarizing the design, implementation, and testing phases, along with recommendations for future improvements.

  Qualifications

The selected consultant or consulting firm must have the following qualifications:

• At least 7-10 years of experience working with heavy fuel oil (HFO) generating sets, ideally including both operation and maintenance.
• Proven track record managing large-scale engineering projects, especially in the area of system design, installation, and commissioning.
• Proficiency in conducting on-site assessments and diagnosing performance inefficiencies in HFO generating systems and associated cooling systems.
• Strong project management and communication skills.
• Ability to conduct training and provide hands-on support.
• Strong communication and stakeholder coordination skills.
• Professionalism and Ethics: Adherence to professional standards, confidentiality, and ethical conduct
• Company profile highlighting relevant qualifications and experience
• Use of tools and methods to finalize the consultancy mission with the support of the beneficiary
• Applications to this proposal can be from independent trainers/consultants, Corporate or Agency